cnc shearing machine

As an OEM buyer or project purchaser, who maybe spent a whole day to scroll up the mouse and scan many suppliers on the screen at desktop. You are so busy and yet also so helpless. Because he understand deeply that seeking for a “reliable sheet metal stamping manufacturer” is not simply a factory with stamping machines. A qualified supplier must have strong engineering capability, stable quality systems, tooling expertise, and long-term supply reliability. Some successful case studies For Metal sheet stamping are wonderful.

 

With the raise of Electrical Vehicle Development and newly industries booming, various stamped component are required. More custom stamping process projects become more and more popular. Metal Production manufacturer is seeking permanently for Precision Metal Stamping China solutions to provide high performance metal parts for many industrial applications. The range for them spreads to automotive, aerospace, communication, consumer electrics, medial and industrial equipment. How to choose a reliable sheet metal stamping manufacturer in china to serve us in accuracy? That’s headache issue. It must have strong engineering capability, stable quality system, tooling expertise and supply chain integration system.

 

What is Metal Stamping Process ?

 

The metal stamping process is common industrial manufacturing process. Manufacturer require placing the metal sheet between stamping die, operate the tonnage pressure machine. Through stamping and punching, bending, drawing and stretching and or form sheet metal into precise components for industrial applications. The precision metal stamping process needs advanced weight tonnage pressure machine, high precision tooling steel stamping die and accuracy production parameters.

Stamping Operations

Common stamping operations include:

OperationFunctionTolerance Requirement
BlankingCutting the outer shape±0.005 inches
PunchingCreating holes or slots±0.002 inches
BendingForming angles or curves±1 degree
DrawingStretching metal into deeper shapes±0.003 inches
EmbossingCreating raised patterns±0.002 inches
CoiningHigh-pressure detail forming±0.002 inches

Which Industries Support The demand Of Stamped Parts ?

  • Automotive Industry: brackets, seat structures, EV battery components and shielding parts
  • Electronics Industry: connector terminals, EMI shielding and heat sinks.
  • Appliance Industry: structural frames and mounting plates.
  • Communication Industry: RF shielding enclosures, server chassis and telecom brackets.
  • Industrial Equipment: support frames, machine covers and precision housings
  • Medical: Surgical instruments, implant housings requiring ISO 13485:2016 compliance
  • Access Reliable Metal Stamping Manufacturer

 

Access Reliable Metal Stamping Manufacturer

As a professional metal stamping service provider in China, you should have comprehensive design and manufacturing capability, not only a price supplier. I think that the qualified metal stamping manufacurer understands what we want to, with their stength, combine own enrich manufacturing experience with Industrial expertise, offer satisfied metal stamped parts with high porfermance as what you promise us. We can access your capacity from the below key points.

 

Evaluate Engineering Capability, Not Only Production Capacity

Whether factory follows the below a few key pain points.

  • lower tooling cost
  • reduced material waste
  • improved manufacturability
  • better assembly efficiency

    As a metal stamping supplier, It should provide customers from rapid cnc prototype to mass production with DFM optimization and integrated machining + stamping solutions.”

     

    In-House Tooling Capability Is Extremely Important

     

    Project purchasing manager demand that the reliable supplier to supply them the supporting for engineering and manufacturing, ensure the steady quality of goods and delivery on time. The metal stamping manufacturer should have suficient In-house tooling capability.

    A qualified stamping manufacturer should have:

    • In-house De Design  
    • die maintenance department
    • progressive die capability
    • transfer die capability
    • Deep drawing capability
    • Tooling Repair Response System

    Strong Quality Control System Is Mandatory

    Implementing general international quality management regulations and some special industrial system policies, carrying out comprehensive inspection on full-process.

    •  Incoming Material Control
    • In-Process Inspection
    • Final Inspection
    • Dcumentation Management

      Automation Level Reflects Factory Stability

      The meatured metal processing provider introduces automation production equipment, such as robotic loading systems, automated stamping lines, MES systems and barcode traceability. Factories still relying heavily on manual operation are often considered higher-risk suppliers for long-term OEM projects.

       

      Supply Chain Integration Is a Major Advantage

      The integrated processes can provide in house processing for the metal stamped part. The tough stamped part is formed, it requires deburring, cnc machining, welding, surface finishing, assembly and packing. As a CNC machining company in China, you can position your service as: “One-stop manufacturing solution integrating CNC machining, sheet metal stamping, surface finishing, and assembly support.”

       

      “A reliable sheet metal stamping manufacturer should not only provide competitive pricing, but also possess strong engineering capability, certified quality systems, in-house tooling support, and stable mass-production management. For OEM projects, especially in automotive, electronics, and industrial equipment industries, suppliers with ISO/IATF certifications, PPAP experience, automated production, and integrated CNC machining capability are the preferred long-term manufacturing partners.”

      Why Choose JingXin

       

      JINGXIN® Machinery Co., LTD. Started in 2003, JINGXin provides supply chain integration for metal sheet stamping process, includes CNC machining , CNC turning, digital welding , metal stamping, laser cutting, surface finishing, assembly and packing. Our engineering-driven manufacturing system minimizes tooling risk and improves dimensional consistency. Supported by in-house die design, CNC machining integration, and ISO-certified inspection procedures. The factory delivers one-stop service for manufacturing in China and follows international quality system, achieves a complete quality assurance.  It passed ISO 9001:2008, ISO 14001 and BS OHSAS 18001 certification.

      Various Tonnage Stamping Equipment

      No.SetModelTypical Tolerance
      012400T  Hydraulic Puncher±0.01mm
      02 2125T Puncher machine±0.02mm
      03580T  Puncher machine±0.02mm
      041540T Puncher machine±0.03mm
      055Drilling machine±0.01 mm
      061shearing machine (2500mm)±0.01mm
      cnc stamping production line

      precision stamping production line

      deep drawing production line

      deep drawing production line

      cnc shearing machine

      cnc shearing machine

      cnc metal sheet bender

      CNC Metal Sheet Bender

      Modern Stamping Technologies

      • Progressive Stamping Process: Focus on small size electrical metal stemped parts used for automotive industry, such as battery contacts, sensor housings, terminal connectors.

      • Transform Stamping Process: It is large one, A finished stamped part passes a few stamping steps, The metal sheet requires transportion fingers or robotic hands to move on stations to stations, it is time-consuming process, but tolorance is tight, range from 0.01mm-0.03mm. Such as engine mounting brackets, structural chassis components, reinforcement panels.

      • Deep Drawing Process: Some water-proof containers, housings in which electric-magnic signal is shieded completely, using thin metal sheet to deep draw, and form precision stamped parts. Ensure its integrated steady structure and accuracy dimensions.

      Spectrum Inspection Instruments

      • CMM
      • Height Guage
      • X-Ray Scanner
      • Micrometer
      • Hardness Tester

        Spectrum 3d Coordinates Inspection Instrument

        Spectrum Inspection Instrument

        height guage

        Height Guage

        Hardness Tester

        Hardness Tester

        Surface roughness tester

        Surface Roughness Tester

        In-house Tooling Capability

        The tooling design is finished by our well-skilled engineers, the fabrication for the tooling is delivered to our mold technician, Using World-class multi-axis CNC machine centers, CNC Flat Grinding Machines, Wire-cutting Machines, CNC drilling machines and EDM equipment, The factory enables process all mold components in-house. Especially some complex functional and structural stamping toolings, of cource, the heat treatment for the tooling is done by our trustworthy contractor, but the quality is cool. because we have worked with them for near 20 years.

        In-house Tooling Making

        Various Surface finishings

        The proper surface finishing approach extends the life time of  the stamped part and improves aesthetics appearance, JingXin provide versatile surface finishings as the below:

        • Polishing,
        • Powder-coating,
        • Painting, Anodizing,
        • PVD Coating, Chromate
        • Conversion Coating,
        • Sandblasting
        • Plating.
        • Zinc Plating
        • Electrophoretic Coating

        brozen-plated

        Standard Quality Stystem And Industrial Specialized Quality Certification System

        JingXin is BV certified Supplier, and works with branded coperates in the world, like Volvo, ZTE, Hongda ect.

        JingXin BV certificate

        Common FQAS Are Revelant Metal Stamping

        What materials are commonly used in metal stamping?

        Metal stamping can process a wide range of metal materials depending on product requirements such as strength, corrosion resistance, conductivity, weight, formability, and cost. Different industries like automotive, electronics, communication, aerospace, medical, and industrial equipment choose different materials for stamped parts. Like the below list on the table.

        No.MaterialGrade
        01Carbon steelSPCC, Q235, A36, 1010 steel, 1020 steel
        02Stainless steelSUS304, SUS316, SUS340
        03Galvanized SteelHot-dip galvanized steel, Electro-galvanized steel
        04High-Strength SteelAHSS (Advanced High Strength Steel), DP steel, Martensitic steel
        05Aluminum Alloys5052, 6061, 3003
        06Nickel AlloysCommon
        05CopperC110 copper, Oxygen-free copper
        06Titanium
        07Silicon Steel
        08Beryllium Copper

        What tolerance can precision metal stamping achieve?

        Precision metal stamping can achieve very tight tolerances depending on the material, tooling quality, stamping process, part geometry, thickness, and production volume.

        Feature TypeTypical Tolerance
        General metal stamping±0.10 mm to ±0.30 mm
        Precision metal stamping±0.02 mm to ±0.05 mm
        Fine blanking±0.01 mm to ±0.03 mm
        Micro stamping±0.005 mm to ±0.02 mm
        Hole diameter tolerance±0.01 mm to ±0.05 mm
        Bending angle tolerance±0.5° to ±1°
        Flatness toleranceDepends on thickness and material
        Progressive die repeatabilityVery high consistency in mass production

        What is the difference between progressive die and transfer stamping?

        Progressive die stamping and transfer stamping are two important metal stamping manufacturing processes used for high-volume production, but they differ greatly in tooling structure, part movement, complexity capability, and production applications.

        In progressive die stamping, a metal strip continuously feeds through multiple stations inside one die set. Each station performs one operation step until the final part is completed. While In transfer stamping, the workpiece is seperated from the strip early in the process. Mechanical transfer fingers or robotic systems move the individual part from station to station.