Project Description
Tooth blade for packing and Film capacitor assembly machines
carbon tungsten blade for packing [machine
JINGXIN supplys replacement of all kind of custom carbon tungsten tooth blade for packing machines, Film capacitor assembly machines, and other replacement of parts for lithium battery winding machines.
High Hardness
Sharp cutting edge
Precision casting
Enduring sharpness stabilization durable
Our high-precision CNC grinding services are perfect for manufacturing tooth blade for packing and film capacitor assembly machines. We machine blades, knives, and specialized tooth blades for packing and film capacitor assembly applications with customized tungsten alloys.
Tungsten Cabides For Tooth Blades Available
For grinding tool blades, the selection of tungsten carbide mainly depends on grain size, binder (Co) content, hardness, and wear resistance. The most suitable grades are as the table showing.
| Category | Grain size | Cobalt (Co) | Features | Applications |
|---|---|---|---|---|
| Submicron Grain Carbide | 0.2–0.8 μm | 4–8% | Extremely high hardness,Excellent edge sharpness and Superior wear resistance | Precision cutting blades, Razor blades, slitting knives, micro-tools |
| Fine Grain Carbide | 0.8–1.5 μm | 6–10% | Good balance of hardness and toughness, Better resistance to chipping than ultra-fine grades | Industrial blades, Woodworking knives and General-purpose cutting tools |
| Medium Grain Carbide | 1.5–3 μm | 10–15% | Higher toughness, lower hardness and Resistant to shock and impact | Heavy-duty blades, Recycling, crushing, or rough cutting tools. |
Atentions When Process The Tungston Tooth Blades
Machining a tungsten tool blade is very different from standard steels or aluminum. The tungsten carbide properties are extremely hardness and brittle, Our engineer suggest that attend these key attentions to ensure quality and tool life.
- Proper Process Method Selection: Focus on the extremely hardness metal, grinding is the best way. we select cnc grinding machine to process it.
- Adopt Accordingly Cutting Tools: Use PCD (polycrystalline diamond) or diamond-coated tools, and control the grinding feed, time prones all.
- Setting Up Cutting Parameters In Right Way: Setting up very low feed rates and shallow depth of cut, maintain stable cutting to avoid vibration.
- Coolant & Heat Control: We maintain abondant cool temperature when grinding the blade of tungsten, avoid sudden temperature changes → may cause micro-cracks.
- Workholding & Rigidity: Clamping the tungsten strip tightly on the jig, for a bit vibration; lead to some small deflections can damage the blade.
- Edge Integrity: With the help of high precision inspection instrument, Inspect for micro-chipping under magnification, and eusure the sharp edge is even and integrity.
- Tool Path Strategy: Use smooth toolpaths (no sharp directional changes),Avoid aggressive entry/exit moves
- Treat The dust In Safety: Worker must wear anti-dust device during tungsten operation, because the dust of tungsten is hazardous.
The grinding process is slow and repetitive, and need a few days to running.
Fast delivery on time & Rush services
1. 1-2 weeks fast lead time and 3-5 days rush services.
2. On-time delivery by worldwide express: UPS, DHL, FedEx, TNT, etc.
3. Proper safe packing: Enhanced carton and wooden case.
How long does it take to get the precision turned parts?
For example: if the order quantity of precision turned components is below 5,000 pcs, then the lead time is 2 weeks, plus shipping time of 2-3 working days, so you will get the parts in less than three weeks. Also, we offer rush service if you need them urgently.
After sale service & Customer feedback
JINGXIN, a precision CNC turned components supplier, has a good reputation for custom manufacturing quality and services: providing precision turned components and CNC milled automotive components such as wear parts for packing machines. Positive feedback has been given to JINGXIN by 99.5% of customers worldwide, including those in Japan, the EU, and the American market.
